Mechanical Engineering and Design

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Mechanical Engineering Solutions

At FC Engineering Services, our mechanical engineering solutions encompass various industries, including automotive, aerospace, energy, healthcare, manufacturing, and more because our team of highly skilled engineers with decades of experience possesses deep technical knowledge and practical expertise to solve the complex engineering challenges you may have.

Our Services Include

  • A team of skilled engineers that conceptualizes and creates solutions for any engineering challenges that our clients might have.
  • Core mechanical engineering, in which our engineers work with CAD modeling tools and software like SolidWorks to model and detail conceptualized designs.

Hardware-based Designs

Sheet Metal Parts: Our mechanical engineering and design team makes components to serve a myriad of industries, including electronics, automotive, aerospace, and more. We design enclosures and covers that not only protect the valuable equipment but also enhance its functionality.

Injection Molded Parts: Another significant aspect of our work involves designing injection molded parts, such as bezels, enclosures, and panels. These components are crucial in industries where lightweight, yet durable materials are required. We create these designs to meet the highest standards of quality and precision by focusing on form, function, and other factors like material selection, moldability, and cost-efficiency.

Software-Based Designs

Stress Analysis: We use SolidWorks, a cutting-edge CAD software, for conducting thorough stress analysis during our mechanical engineering and design processes. Through this process, we simulate various loads and conditions, enabling us to design materials that are safe and reliable. 

Thermal Analysis: As competent mechanical engineering consultants, we also utilize SolidWorks to simulate and analyze the thermal behavior of components, ensuring that they can function effectively under different temperature conditions. 

Tolerancing and Assembly Analysis: We recognize the importance of tolerancing and assembly analysis in our CAD services to ensure that the designed parts fit together seamlessly. SolidWorks, again, facilitates the evaluation of tolerances and assembly processes, helping to identify potential issues before manufacturing begins. This approach reduces production errors and streamlines the assembly process, saving time and costs.

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Featured Projects

Our electrical engineering services expertise derives from working on several projects, such as fixing the Polycom soundstation’s audio issues, the second-generation design of the One Touch Systems digital audio board, and many more.

Machined aluminum drive plate designed in SolidWorks

This drive plate was designed to specific tolerances as a critical component in a system demanding optimum performance levels.

One Touch Systems digital audio board

Design incorporating digital audio and an RF converter that converts base-band video to NTSC channels 3 and 4. Functions also on this board are Analog telephone interface (FCC Part 68); RS485 serial communications; Display and front panel I/O; ISA bus interface.

Polycom SoundStation

High-end audio-conferencing equipment with audio quality achieved by grounding and power distribution techniques, as well as acoustic separation of the microphones and speaker – designed using a full-room anechoic chamber.

Acutus AcQMap System

Designed to provide a clear image of a heart’s electrical activity in real time, displayed as an electrical charge density map on three-dimensional surface anatomy reconstructed from ultrasound imaging.Designed to provide a clear image of a heart’s electrical activity in real time, displayed as an electrical charge density map on three-dimensional surface anatomy reconstructed from ultrasound imaging.

Phoenix ICON Ophthalmic Camera

Designed with low-power LED and CMOS sensor to provide highly-detailed ophthalmic imaging with low-light – improving patient comfort and care.